EXPERTISE

Concept to Production

At Resolution Medical our expertise is wrapped in deep anatomical experience, underpinned by a distinct understanding of how to  seamlessly transition from concept to our formal phase gate development process to production.

From the initial spark of design concepts to manufacturing execution, we’re deeply committed to ensuring that your medical device is of high quality, repeatable, and competitive in your market.

Areas of Expertise

Click below to see examples of our experience
Active Implantable ProgramsSystem
Peripheral Nerve SystemIPG/Lead
Tibial Nerve SystemIPG/Lead
Heart Monitoring SystemIPG
Novel Cardiac Pacing SystemLead
Heart Monitoring SystemIPG
Inter-atrial Shunt with ElectronicsImplant/Delivery System
Neuromodulation System (ENT)IPG/Header/Lead
Neuromodulation System (DBS)IPG/Lead
Percutaneous LVAD (long-term)Pump/Driveline/Implants
Percutaneous LVAD (short-term)Pump/Driveline
Percutaneous LVAD (short-term)Pump/Driveline
Percutaneous RVADPump/Driveline
Total Artificial HeartPump/Driveline
LVAD (long-term)IPG/Header
Pulmonary Hypertension SystemImplantable Can & Anchor
Novel Cardiac Pacing SystemLead
Implantable Port w/ElectronicsIPG
Structural Heart ProgramsSystem
Transcatheter Aortic Valve ReplacementDelivery System
Transcatheter Pulmonary Valve ReplacementDelivery System
Transcatheter Mitral Valve ReplacementDelivery System
Transcatheter Mitral Valve Repair (DMR)Implant/Delivery System
Transcatheter Mitral Valve Repair (DMR/FMR)Delivery System
Transapical & Transcatheter Mitral Valve Repair (FMR)Implant/Delivery System
Transcatheter Tricuspid Valve RepairImplant/Delivery System
Transcatheter Tricuspid Valve ReplacementImplant/Delivery System
Percutaneous LVADImplant/Delivery System
Percutaneous RVADImplant/Delivery System
Inter-atrial ShuntDelivery System
Inter-atrial ShuntImplant
Pulmonary HypertensionImplant/Delivery System
LAADelivery System
PFO ClosureImplant/Delivery System
Embolic ProtectionImplant/Delivery System
Structural Heart Accessory SystemDelivery System
Neuromodulation Programs System
Peripheral Nerve System IPG/Delivery/Externals
Peripheral Nerve System Lead/Delivery/Externals
Tibial Nerve System IPG/Lead/Delivery
Neuromodulation System (ENT) IPG/Lead
Neuromodulation System (ENT) Lead
Neuromodulation System (DBS) IPG
Neuromodulation System (DBS) Lead
Neuromodulation System (SCS) IPG
Neuromodulation System (SCS) Header
Neuromodulation System (SCS) Lead
Lead Implant Kit Delivery system
Cardiology & Vascular ProgramsSystem
Neurovascular Stent Delivery SystemImplant/Delivery System
Peripheral Intravascular Ultrasound (IVUS)Delivery System
Optical Coherence Tomography (OCT)Delivery System
Pulmonary Biopsy SystemDelivery System
Transapical Mitral Valve RepairImplant/Delivery System
Tricuspid Valve Repair – SurgicalImplant/Delivery System
Aortic Disease Tissue RepairImplant/Delivery System
Heart Monitoring SystemImplant
LAADelivery System
PFO ClosureImplant/Delivery System
Embolic Protection SystemImplant/Delivery System
Valved Introducer KitDelivery System
Thrombectomy SystemDelivery System
Electrophysiology ProgramsSystem
Pulsed Field Ablation SystemDelivery System
RF Ablation SystemDelivery System
Heart Monitoring SystemIPG
Esophageal Ablation Protection SystemDelivery System
Cardiac Pacing SystemLead/Delivery
Temporary Pacing LeadLead/Delivery
Heart Monitoring DeviceIPG
Heart Monitoring DeviceIPG
Cryo Ablation SystemDelivery System
RF Ablation SystemDelivery System
Heart Failure ProgramsSystem
Percutaneous LVAD (long-term)

Implant/Delivery System

Percutaneous RVAD

Implant/Delivery System

Percutaneous LVAD (short-term)

Implant/Delivery System

Total Artificial HeartImplant
Total Artificial HeartDriveline
Inter-atrial ShuntImplant
Inter-atrial ShuntDelivery System

Left Ventricular Biopsy System

Delivery System

Transcatheter Aortic Valve Replacement

Delivery System

Transcatheter Pulmonary Valve Replacement

Delivery System

Transcatheter Mitral Valve Replacement

Delivery System

Transcatheter Mitral Valve Repair (DMR)

Implant/Delivery System

Transcatheter Mitral Valve Repair (DMR/FMR)

Delivery System

Transapical & Transcatheter Mitral Valve Repair (FMR)

Implant/Delivery System

Transcatheter Tricuspid Valve Repair

Implant/Delivery System

Transcatheter Tricuspid Valve Replacement

Implant/Delivery System

Additional MarketsSystem
Peripheral Vascular – AtherectomyDelivery System
Endoscopy – GIDelivery System
ENT – CochlearImplant/Delivery
ENT – CochlearConsumable/Capital
ENT – CochlearLead
Urology – ProstateImplant/Delivery
Urology – ProstateDelivery System
Oncology – PancreaticImplant/Delivery
Oncology – PulmonaryDelivery System
RoboticsDelivery System

Your Guide Through the

Full Product Lifecycle

Our team becomes your team, and we partner throughout the entire product lifecycle – from conceptualization to manufacturing and beyond.

With our formal phase gate process, we ensure transparency and direction at every juncture. Need to navigate regulatory milestones or secure funding approvals? We’re by your side (even co-locating if needed), guiding every step of the way. Our experience allows us to sidestep potential challenges and anticipate obstacles in advance, ensuring a smoother path and clearer destination.

NPI Process Development: Structured Product Transfer

Select the transfer structure that best fits your needs. Each pathway is designed to accommodate distinct timelines and objectives, ensuring your transfer is customized and highly effective.

Direct Transfer

“Same as Same”

Achieve consistency with the existing setup by transferring all components, suppliers, and documentation without a hitch, ensuring minimal disruption.

Transfer with Process Improvements

Process Improvements

Refinements and supplier enhancements optimize cost and quality, leading to a larger return on investment. Focus on process development without impacting design.

Transfer with Design Improvements

Design and Process Improvements

Delve into process improvements and design modifications, resulting in the most comprehensive transformation with the potential for significant returns.

Manufacturing Expertise

At Resolution Medical, we have a 36,000 square foot facility dedicated to manufacturing, FDA registration, and decades of experience. Our team is well-prepared to accommodate a wide range of manufacturing needs from low to high volume, and our collaborative process emphasizes transparency and open communication to ensure the success.

We have multiple ISO Class 7 Cleanrooms providing a controlled environment for precise finished goods assembly, sterile barrier packaging, product labeling, inspections, and cleaning. We also offer a UL certified electrostatic discharge area, non-clean room manufacturing, and a distribution center designed for efficient logistics, all aimed at assisting you in the most effective way possible.

Click through each of our capabilities to learn more:

Manufacturing Expertise

At Resolution Medical, we have a 36,000 square foot facility dedicated to manufacturing, FDA registration, and decades of experience. Our team is well-prepared to accommodate a wide range of manufacturing needs from low to high volume, and our collaborative process emphasizes transparency and open communication to ensure the success.

We have multiple ISO Class 7 Cleanrooms providing a controlled environment for precise finished goods assembly, sterile barrier packaging, product labeling, inspections, and cleaning. We also offer a UL certified electrostatic discharge area, non-clean room manufacturing, and a distribution center designed for efficient logistics, all aimed at assisting you in the most effective way possible.

Laser Cutting & Welding

Utilize expertise in metals, plastics, sub-assemblies, testing, welds, and laser marking for complete production solutions.

  • Metals (Nitinol, Titanium, Stainless, Platinum)
  • Plastics (Peek, Nylons, etc.)
  • Sub-assemblies
  • Testing and analysis
  • Production Glovebox for hermetic welds
  • Laser Marking

Molding

Leverage vertical/horizontal presses, insert molding, quick-change tooling, and additive manufacturing for cost-effective, fast production.

  • Vertical and horizontal presses
  • Insert Molding (hubs, tips, handles)
  • Complements Additive Manufacturing
  • TPE, TPU, PEEK, Nylons, Pebax, HDPE, Polycarbonate, etc.
  • Quick change tooling platform designed to lower tooling costs and reduce lead-times on smaller part geometries

Additive Manufacturing

Use Carbon M2, Formlabs, and Stratasys printers with biocompatible materials for complex, optimized production.

  • Multiple Carbon M2 printers
  • Formlabs and Stratasys printers
  • Biocompatible and sterilizable materials
  • Compliments injection molding
  • Optimizes component complexity through quick-turn iterations
  • Low to mid-volume production efficiencies

Nitinol System Development

Nitinol’s ability to undergo and excessive deformations and return to an intended shape and function (superelasticity) has made it a critical material in trans-catheter medical devices. At Resolution Medical we not only understand Nitinol and how to process it, but we know how to design with this unique material to meet your clinical needs and incorporate it into any catheter-based system you can dream up. Our engineers have extensive experience in concept generation, prototyping, process development, part integration, regulatory submissions and clinical analysis that was born out of working with startup companies. This breath of experience allows us to be better members of your design team and mitigate hurdles in your development projects well in advance.

 

Collaborative Nitinol development

If you already have a design and are looking for a partner to refine your design with and get it ready for your next stage of clinical development, we are here for that too. Everyone approaches this material differently and we enjoy seeing where you came from and helping you get to where you want to go.

Comprehensive Capabilities of Nitinol Components and Device  

With a deep understanding of Nitinol’s unique properties and behavior under various processes, our team expertly controls the design output and fine-tunes component performance. Our comprehensive capabilities allow us to rapidly respond to test results and iterate designs, ensuring optimal results at every stage. 

Design: Our experienced team excels in designing Nitinol components, optimizing their geometry to ensure the device’s critical functionality is achieved. 

Laser Cutting: We offer in-house femto and fiber laser cutting for both tube and flat sheet materials, providing precise and efficient cutting solutions. 

Shape Setting: Our NiTi team specializes in fixture design to shape Nitinol parts accurately. The subsequent heat treatment permanently sets the desired shape, ensuring precision in every component. 

Electropolishing: Our electropolishing process smooths Nitinol surfaces, enhancing corrosion resistance, fatigue resilience, and biocompatibility for medical applications. 

Passivation: We offer passivation to Nitinol components to form a layer of biocompatible Titanium oxide layer.  

Testing Capabilities: 

  • Contact Af Test 
  • Non-contact Af Test
  • Coupon Tensile Test
  • Radial Force Test 
  • Bench Testing of the whole device 
  • BioSim Test

Quality is a personal pledge for us.

Our experts, processes, equipment, and services are dedicated to ensuring compliance, safety, and precision every step of the way.

Tell Us About Your Project.